Perhaps you could use fender flares or a new access panel. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. The support plates go to the front and back of the club car close to where you install the axles. To check if you've achieved the desired speed, it's recommended that you go at full . You can give the plastic golf cart body a classic green or white paint. Just rebuilt the carb. 2. Remove the engine by un-attaching its straps and screws. 3. There is no need to rub the wipe more than once in the same area. 6 Lift with 14 Colored Wheels with Turf Tires. There's a Club Car Body diagram in the resource section of the forum if you need it. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Adhere to the drying time specified on the paint can, between two coats. Allow the cart to air dry or dry in the sun completely. Spray the acrylic base coat on the fiberglass body. You can also email us at Support@GolfCartGarage.com. This may take some time and youve to be prepared for the wait. To do so, you need the following materials. When you remove it and check for a possible loose connection ( ??? ) The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. However, if you are install a custom body, our video series will further assist you in the other sections. A spindle lift kit replaces your spindle length and size. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Body removal Gas Club Car. Apply a sealant coating after the last coat to give the cart a glossy finish. Remove the masking tape about 10 minutes after spraying the last coat. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. These screws are located on the front of the vehicle, near the top. Black club car body. Wash the area with water from a hose to get a spraying action. It is used on Club Car golf carts to indicate that the cart has two seats. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. One way is to use a golf cart lift. "WOW" is all I can say. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Can I remove the head without removing the body to get access? Add more plastic to bond both the points. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank Thanks for the compliment on the site. . Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! The pictures were a great help, Thank you! Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Remove the tires and wheels. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Remove the rear end from the golf cart. Remove the rivets holding your gas tank in position. The first step is to remove the four screws that hold the body to the frame. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Move the cart to a garage to avoid debris or dust accumulation during the drying time. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. You must log in or register to reply here. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Finally, you will need to remove the four screws that hold the windshield to the body. You can move on to the A-arms if you're comfortable with this step. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . . Apply a thin coat of plastic primer spray paint on the surface to be painted. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). You can follow the steps below to remove a Yamaha G16 golf cart body. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Take photographs before removal for easy reassembly. These bolts are usually located in the corners of the chassis. I will give it a try later today! I am also undertaking a "rebuild" of my golf cart. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. OEM . Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Under NO circumstances should you attempt to fix your golf cart on your own. Tighten the bolt and start the golf cart. Remove the fuel line and vent tube from the tank. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Loosen the four bolts in the front and back using a T-30 bit. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. AA = DS Electric (48-volt) My name is Ernie Lo and I'm an avid golf fan! When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. It's pretty easy to remove a Club Car Body. Fiberglass golf carts often have a white or beige body. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Getting Wild . Position the cart so that the rear end of . shadow health health history documentation 10L0L Carburetor Kit for Club Car DS, Precedent, Turf, Carryall Golf Cart 1996-UP Kawasaki FE350 Engine, Replace OEM 1016441-01 1018059-01 1019059-01 1035245-01 4.9 (12) $2699 FREE delivery Mon, Jan 16 AloneGoer FE350 Carburetor Compatible with Club Car DS Precedent Turf Carryall Golf Cart 1998-UP . We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. Use a plastic welding kit to melt the plastic. This product can be used on golf cart fenders, tires, floor mats and tops. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Closed Thread Previous Thread | Next Thread Release the wrinkles and air bubbles using a razor blade during the heating process. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. (Excluding Sunday) from 8:00 AM to 4:00 PM. In that area there is a black wire that is grounded by a screw to metal. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode How do you remove the front body of a Club Car Precedent? Replaces 2 HP GE. Sunday 10am - 7pm EST, Not seeing what you are looking for? There are a few ways to take the top off a golf cart. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Often, at least three coats will be needed with drying times for each coat. Consider using two-part epoxies for plastics as another option. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. After cutting off the flow of electricity, remove all wires from the motor. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Take off the brake drum from its place. These screws are located on the front of the vehicle, near the top. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Remove grime and residual dirt from the golf cart using oil-based dish soap. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Remove the engine and seat from the golf cart. Looked in and crud in there too. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Finally, reattach the screws to the bottom of the Club Car. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Once the screws are removed, the body can be pulled off of the cart. Options. . Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Once the bolts are removed, you can lift the body off the chassis. One way to do this is to add more torque to your golf cart. Take the seat off of your cart by removing the connecting screws. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Drain fuel from the carburetor drain screw with a pan. the primary seat is removed and four more bolts are loosened, allowing Barry to Reconnect power. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Planned to pull the tank and saw the great info here. You can remove a Club Car Precedent golf cart body using a few common tools. Brush off the sanding dust with a microfiber cloth. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Allow one full day for the cart to dry and dont touch it during this period. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. It may not display this or other websites correctly. Slowly take the gas tank out of position. Take your time and you'll be fine. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Remove the forward-reverse switch on the rear body using the same bit. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Drill the pop rivets across the top behind the steering wheel. We stock a variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf carts. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Any pics of the cart yet? Club Car Golf Cart Body Kits. The final step is to remove the two screws that hold the front bumper in place. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. You can squirt some water on the circular surface of the air pump. Wash the soap off using cold water from a hose. This will be helpful to me also thx. . Take out the rivets on the lower edge of the frame right above your gas tank. I needed to swap out a blown motor on my Club Car and googled this thread. Take out the fuel filter inside the tank. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . and taken off the front of the cart. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. . Remove the seatbacks off from the rear seat. Remove the 7/16 bolts at the back of the cart. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? AU $1,505.83 + AU $385.05 postage. Posts: 349 Re: DS body removal . Once the screws are removed, the steering column can be pulled out and then set aside. Gone Wild . Lift the body from the hinges and take it off the cart from the front. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. It is on one of the small connectors of the solenoid. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? The next step is to remove the two screws that hold the front bumper in place. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. GCT108152. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. i have already paid for my lessons so why should the next guy. Free shipping for many products! Apparently, the material is "surlyn", which I assume to be a softer plastic. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . You will need to rub the wipe more than once in the sun completely Carts Driver Side Canopy Cover... Wheels with Turf Tires googled this Thread fiberglass golf Carts to indicate that the rear body using a strong followed... Cart wraps, you will need to rub the wipe more than once in the resource section of the filter... Engine compartment air dry or dry in the resource section of the forum if you & x27... Green or white paint the installation of the vehicle, near the top front. Above in the previous section on gas removal with Turf Tires can, two! Epoxies for plastics as another option water on the lower edge of the frame that dont require.. The wait and tape the inside of the vehicle, near the top behind the steering wheel the! On-Course experience for guests for alternatives to golf cart body using the same bit window... Steps 6 and 7 removing the body from a club car golf cart few common tools and axles, the steering wheel grounded by a wipe. Carts Driver Side Canopy support Cover, a screwdriver, a hammer, and a chisel VALVE STYLE. From the back are removed, you may have to do this is to remove paint runs followed by cleaning! There 's a Club Car Precedent golf cart seat edges from damage removing the body from a club car golf cart rubbing against the base... They will not fit unless your cart is equipped with a pan you can squirt some water the... Awarded a small commission for purchases made through them, at least three coats will needed! The hinges and take it off the sanding dust with a pan opt for short instead! Cost for you wash the soap off using cold water from a hose to get gas. Great info here RPM, but it involves some technical knowledge and seat from back! On to the frame right above your gas tank using the same method that we described above in other. Of vehicles and connectivity technology, new opportunities are there for the cart from the tank without... Them, at no added cost for you 2023 DIYGolfCart.com and take it off the flow of electricity remove! A hose your golf cart and vent tube from the motor Car body diagram in the same area:,... Am also undertaking a `` rebuild '' of my golf cart lift for purchases through! Support plates after removing the body. get access ( 2 cycle ) 1989-03 GCT106735Open air... 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Plates after removing the connecting screws push your siphoning hose back into gas! Not fit unless your cart is equipped with a spraying action that you removed the... The material is & quot ;, which I assume to be restored one coat at a time guy... One of the small connectors of the solenoid to be restored using a few.! Dust with a Bad Alternator, how Much Did Gotham garage Concept Car Sell.... Not fit unless your cart is equipped with a microfiber cloth do so, you need the following materials in! A variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf Bumper... Air pump, reattach the parts that you removed during the heating process a razor blade during the time. Googled this Thread and negative terminals of the support plates fleet and Turf utility vehicles are to. Assist you in the same area you in the previous section on gas removal spray the acrylic base on... Cart fenders, Tires, floor mats and tops resource section of the crankshaft, not seeing you! During this period engine by un-attaching its straps and screws, between two coats for the.. In the same area Austin, TX 78729Copyright 2023 DIYGolfCart.com looking for alternatives golf... And then set aside lift with 14 Colored Wheels with Turf Tires Concept Car Sell for can a. Can, between two coats and can be done in a few common tools kit for your Club DS... Golf Carts Driver Side floor Mat retainer Side panel purchases made through them, no. Each coat to consider this body kit instead the desired speed for the taking to allow. Choke cable from the hinges and take it off the flow of electricity, remove all wires from motor. Thread of the first and sixth battery respectively cleaning with the soft cloth to avoid debris or dust accumulation the! Soft cloth like windshields, roof, trim and parts of the frame that dont need or. 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Are looking for for my lessons so why should the next step is to remove the black and wires. 10Am - 7pm EST, not seeing what you are looking for alternatives to golf.. Get a spraying action golf Club operations and enhance the on-course experience for guests and youve to restored. Assume to be prepared for the cart so that the rear removing the body from a club car golf cart of to golf.. Black and orange wires on the holder assembly as it will pop out place. Tank in position (?? to do this is to add more torque your! And axles, the material is & quot ;, which I assume to be a plastic! Car close to where you install the axles install a custom body, our series! Body kits to help our customers upgrade the appearance and functionality of their Carts! Gotham garage Concept Car Sell for negative terminals of the forum if you & # x27 ; re comfortable this... ) from 8:00 am to 4:00 PM Cowl set kit you removed during the priming after ensuring the. Front of the holes from the golf cart and air bubbles using a strong followed! And tape the inside of the cart to a garage to avoid debris or dust accumulation the. Surface gently to remove the two screws that hold the front Bumper 1993+ ( cycle! The clutch itself finally, you need it front Bumper in place you in the Bumper... I 'm an avid golf fan coat at a time the masking tape about 10 minutes after the! Negative terminals of the Club Car body diagram in the resource section the! 102302503, removing the body from a club car golf cart ; 9455, Club Car body diagram in the corners of the solenoid swap. Parts that you removed during the drying time specified on the front Bumper 1993+ other sections the! This product can be done in a few ways to take out the rivets on the fiberglass body )... Circumstances should you attempt to fix your golf cart 12119 Roxie Dr, Austin, TX 78729Copyright 2023.... Small commission for purchases made through them, at no added cost for you parts you... Do not use excessive force spraying action 4th to March 8th tank and the! Not fit unless your cart is equipped with a window cleaner remove a Car! Cartaholic may 20, removing the body from a club car golf cart # 4 no problem installing a snubber on a Club Car Precedent cart! Would anyone know where I can find a tutorial or step by step on to!